Toyota Alabama Expands Manufacturing Facility in Huntsville

Workers at Toyota manufacturing facility in Huntsville

Huntsville, Alabama, October 16, 2025

News Summary

Toyota Alabama has announced a $282 million expansion of its Huntsville manufacturing facility, creating 350 high-quality jobs. This development will introduce new production lines focusing on differentials for the Tacoma, Tundra, and Sequoia models. The facility, which employs over 2,000 people, is a significant player in Toyota’s North American operations, producing nearly half of the company’s engines on the continent. The rapid expansion underscores Toyota’s commitment to innovation and community development in Alabama.

Huntsville, Alabama – Toyota Alabama has announced a significant expansion of its manufacturing facility in Huntsville, marking a milestone in the company’s operations in the state. This expansion will involve a total investment of $282 million and is expected to create 350 additional high-quality jobs at the facility.

The new production lines will focus on three differentials and will support Toyota’s Tacoma, Tundra, and Sequoia models, diversifying the operations beyond engine production. This expansion reaffirms Toyota Alabama’s commitment to innovation and adaptability in its manufacturing processes.

Marc Perry, the president of Toyota Alabama, noted that the new differential line was completed in just 18 months, a process typically taking around two years. This rapid completion was possible due to available space from a retired six-cylinder engine line, which has been repurposed for differential operations. The new production lines are stated to be among the most technically advanced at the plant, capable of machining and assembling differentials and axles with microscopic precision.

The Huntsville facility currently employs over 2,000 team members, responsible for producing engines for seven of the nine Toyota vehicles assembled in North America. The plant is significant in the region, accounting for nearly half of all Toyota engines built in North America.

Huntsville’s Mayor, Tommy Battle, highlighted Toyota’s longstanding presence in the community for nearly 25 years, emphasizing its contribution to job creation and community development. Madison County Commission Chairman Mac McCutcheon commented on Toyota’s meaningful partnership with the area, while District 6 County Commissioner Violet Edwards underscored the anticipated economic impact on her district, which will support local schools and businesses.

With this expansion, Toyota’s total investment in the Huntsville plant now exceeds $1.7 billion. In 2024 alone, the facility has mounted over 895,000 engines. The company is also committed to furthering education through its Driving Possibilities initiative, which has provided nearly $11 million in grants to Huntsville City Schools to enhance STEM education and career pathways.

Governor Kay Ivey reflected on Toyota’s influential role in Alabama’s growing automotive industry, emphasizing the company’s dedication to creating new opportunities for citizens. Since opening in 2003, the Huntsville plant has become the largest engine producer for Toyota in North America, and the addition of new differential assembly lines is expected to improve production capabilities while strengthening Toyota’s long-term commitment to the community and its workforce.

Key Features of the Expansion

Feature Details
Total Investment $282 million
Jobs Created 350 additional high-quality jobs
Completing Timeframe 18 months
Total Investment in Huntsville Plant Exceeds $1.7 billion
Engines Produced in 2024 Over 895,000 engines
STEM Education Grants Nearly $11 million provided

FAQ

What is the total investment for Toyota Alabama’s expansion?

The total investment for this expansion is $282 million.

How many jobs will be created by this expansion?

The expansion is expected to create 350 additional high-quality jobs at the facility.

What new production will Toyota Alabama add?

The expansion adds differential assembly for Toyota’s Tacoma, Tundra, and Sequoia models.

How long did the project take to complete?

This project typically takes around two years to complete, but the Huntsville team achieved it in just 18 months.

Deeper Dive: News & Info About This Topic

HERE Resources

Toyota Alabama Expands Production in Huntsville
Toyota Alabama Invests $282 Million in Huntsville Plant
Huntsville City Council Elects Jennie Robinson as President
Toyota Expands Operations in Huntsville, Alabama
Toyota Expands Operations with New Differential Manufacturing Lines
Toyota Alabama Launches Assembly of Advanced Differentials
Toyota Alabama Invests $282 Million in Huntsville Facility
Madison County Council Approves $44.8 Million Budget
Huntsville Welcomes Southern Automotive Conference
Huntsville’s Automotive Industry Flourishes with Major Investments

Additional Resources

STAFF HERE HUNTSVILLE WRITER
Author: STAFF HERE HUNTSVILLE WRITER

The HUNTSVILLE STAFF WRITER represents the experienced team at HEREHuntsville.com, your go-to source for actionable local news and information in Huntsville, Madison County, and beyond. Specializing in "news you can use," we cover essential topics like product reviews for personal and business needs, local business directories, politics, real estate trends, neighborhood insights, and state news affecting the area—with deep expertise drawn from years of dedicated reporting and strong community input, including local press releases and business updates. We deliver top reporting on high-value events such as Panoply Arts Festival, Rocket City Brewfest, and Huntsville Comic & Pop Culture Expo. Our coverage extends to key organizations like the Huntsville/Madison County Chamber of Commerce and HudsonAlpha Institute for Biotechnology, plus leading businesses in aerospace, defense, and manufacturing that power the local economy such as Boeing, SAIC, and Mazda Toyota Manufacturing. As part of the broader HERE network, including HEREBirmingham.com, we provide comprehensive, credible insights into Alabama's dynamic landscape.

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